Energy efficiency of automotive gasoline engine: current approaches
https://doi.org/10.51187/0135-3152-2020-4-109-122
Abstract
Introduction. To meet the promising requirements fuel consumption and CO2 emissions of passenger cars and commercial vehicles of 2025-2030 further improvement of the design and workflowof a gasoline internal combustion engine (ICE) is required in the full range of the working map, especially at high loads.
The purpose of the study was to review and analyze ways to improve the indicator efficiency of a gasoline ICE and approaches aimed at increasing efficiency by reducing heat losses.
Methodology and research methods. The review of barriers to increasing the indicator efficiency of a gasoline ICE was based on the analysis of the ideal and real Otto cycle and the results of experimental and calculated foreign and domestic studies of recent years aimed at increasing fuel efficiency by reducing heat losses.
Scientific novelty and results. It was shown that effective new approaches to reduce the heat losses of the ICE of the future were: organization of combustion of a stoichiometric mixture diluted with a large amount of cooled recirculated exhaust gases (up to 25-35%) at high loads; increasing the ratio of the piston stroke to the cylinder diameter S/D to a value of the order of 1.5; the use of thin thermal barrier coatings that provide a “temperature swing” of the combustion chamber surface. Combined with proven modern technologies (direct fuel injection, variable valve drive, etc.), they can significantly increase the optimal geometric compression ratio, significantly reduce heat loss to the walls of the combustion chamber and the tendency of the ICE to detonate, and provide an increase in the indicator efficiency up to 49-53%.
The practical significance lies in the possibility of using the results of the work when choosing a scheme and design solutions for a promising gasoline ICE with reduced fuel consumption and CO2 emissions.
About the Author
V. I. SonkinRussian Federation
Engineer, head of the Research department for spark ignition engines of center Power unit.
Moscow 125438
References
1. Insights into Future Mobility. A report from the Mobility of the Future study. Cambridge, MA, 2019. 220 р. Available at: http://energy.mit.edu/insightsintofuturemo-bility (accessed 22 June 2020).
2. Kutenev V.F., Sonkin V.I. [Analysis of vehicles electrical drive development trends]. Trudy NAMI, 2018, no. 2 (273), pp. 6-15. (In Russian)
3. Catalog der “Automibil Revue”. Berne, Motorbuch Verlag, 1997-2019.
4. Sonkin V.I. [Downsizing gasoline engine - modern concept]. Trudy NAMI, 2015, no. 261, pp. 68-84. (In Russian)
5. Sonkin V.I. [High-pressure gasoline engine problems: turbo lag. Part 1]. Trudy NAMI, 2019, no. 4 (279), pp. 70-81. (In Russian)
6. [Automobile engines. Ed. by Howah M.S.]. Moscow, Mashinostroenie Publ., 1977. 591 p. (In Russian)
7. Heywood J.B. Internal Combustion Engine Fundamentals. McGraw-Hill, Inc., 1988. 930 р.
8. Ferguson C.R., Kirkpatrick A.T. Internal combustion engines: applied thermodynamics. John Wiley & Sons, 2001. 367 р.
9. Wu W., Ross M. Spark-Ignition Engine Fuel Consumption Modeling. SAE Technical Paper, 1999, no. 1999-01-0554, pp. 1-15.
10. Sonkin V.I. [Problems of the gasoline engine with high supercharging: abnormal combustion]. Trudy NAMI, 2017, no. 3 (270), pp. 16-31. (In Russian)
11. Caris D.F., Nelson E.E. A New Look at High Compression Engines. SAE Transactions, 1959, vol 67, pp. 112-124.
12. Muranaka S., Takagi Y., Ishida T. Factors Limiting the Improvement in Thermal Efficiency of SI Engine at Higher Compression Ratio. SAE Technical Paper, 1987, no. 870548, pp. 1-11.
13. Ayala F.A., Gerry M.D., Heywood J.B. Effects of Combustion Phasing, Relative Air-fuel Ratio, Compression Ratio, and Load on SI Engine Efficiency. SAE Technical Paper, 2006, no. 2006-01-0229, pp. 3-21.
14. Ozimov P.L., Vanin V.K. [On the problems and prospects of creating adiabatic diesel engines]. Avtomobil’naya promyshlennost’, 1984, no. 3, pp. 3-5. (In Russian)
15. Fujimoto H., Yamamoto H., Fujimoto M., Ya-mashita H. A Study on Improvement of Indicated Thermal Efficiency of ICE Using High Compression Ratio and Reduction of Cooling Loss. SAE Technical Paper, 2011, no. 2011-01-1872, pp. 1-14.
16. Kawaguchi A., Iguma H., Yamashita H., Takada N., Nidhikawa N., Yamashita C., Wakisaka Y., Fukui K. Thermo-Swing Wall Insulation Technology - A Novel Heat Loss Reduction Approach on Engine Combustion Chamber. SAE Technical Paper, 2016, no. 2016-01-2333.
17. Yan Z., Gainey B., Gohn J., Hariharan D., Saputo J., Schmidt C., Caliari F., Sampath S., Lawler B. The Effects of Thick Thermal Barrier Coatings on Low-Temperature Combustion. SAE Technical Paper, 2020, no. 2020-01-0275.
18. Kosaka H., Wakisaka Y., Nomura Y., Hotta Y., Koike M., Nakakita K., Kawaguchi A. Concept of “Temperature Swing Heat Insulation” in Combustion Chamber Walls, and Appropriate Thermo-Physical Properties for Heat Insulation Coat. SAE Technical Paper, 2013, no. 2013-01-0274, pp. 142-149.
19. Kogo T., Hamamura Y., Nakatani K., Toda T., Kawaguchi A., Shoji A. High Efficiency Diesel Engine with Low Heat Loss Combustion Concept - Toyota’s Inline 4-Cylinder 2,8-Liter ESTEC 1GD-FTV Engine. SAE Technical Paper, 2016, no. 2016-01-0658.
20. Gatti D., Jansons M. One-Dimensional Modelling and Analysis of Thermal Barrier Coating for Reduction of Coolling Loads in Military Vehicles. SAE Technical Paper, 2018, no. 2018-01-1112.
21. Nakata K., Nogawa S., Takahashi D., Yoshihara Y., Kamugai A., Suzuki T. Engine Technologies for Achieving 45% Thermal Efficiency of S.I. Engine. SAE Technical Paper, 2015, no. 2015-01-1896, pp. 179-192.
22. Sens M., Guenther M., Hunger M., Mueller J., Nicklitzsch S., Walther U., Zwahr S. Achieving the Max -Potential from a Variable Compression Ratio and Early Intake Valve Closure Strategy by Combination with a Long Stroke Engine Layout. SAE Technical Paper, 2017, no. 2017-24-0155, pp. 1-14.
23. Filipi Z.S., Assanis D.N. The effect of the stroke-to-bore ratio on combustion, heat transfer and efficiency of a homogeneous charge spark ignition engine of given displacement. International Journal of Engine Research, 2000, vol. 1, no. 2, pp. 191-208.
24. Ikeya K., Takazawa M., Yamada T., Park S., Tagi-shi R. Thermal Efficiency Enhancement of a Gasoline Engine. SAE Technical Paper, 2015, no. 2015-01-1263, pp. 1579-1586.
25. Cho S., Oh S., Song C., Shin W., Song S., Song H., Min K., Lee B., Jung D., Woo S. Effects of Bore-to-Stroke Ratio on the Efficiency and Knock Characteristics in a Single-Cylinder GDI Engine. SAE Technical Paper, 2019, no. 2019-01-1138.
26. Sonkin V.I. [Aerodynamics of intake ports: helical ports. Part 2]. Trudy NAMI, 2016, no. 4 (267), pp. 85-96. (In Russian)
27. Zvonov V.A. [Toxicity of internal combustion engines]. Moscow, Mashinostroenie Publ., 1973. 200 p. (In Russian)
28. Sonkin V.I. [Variable valve drive of vehicle engine]. Moscow, Mashinostroenie Publ., 2015. 124 p. (In Russian)
29. Yonekawa A., Ueno., Watanabe O., Ishikawa N. Development of New Gasoline Engine for ACCORD Plug-in Hybrid. SAE Technical Paper, 2013, no. 2013-011738, pp. 1-9.
30. Matsuo S., Ikeda E., Ito Y., Nishiura H. The New Toyota Inline 4 Cylinder 1.8L ESTEC 2ZR-FXE Gasoline Engine for Hybrid Car. SAE Technical Paper, 2016, no. 2016-01-0684, pp. 1-6.
31. Kawamoto N., Naiki K., Kawai T., Shikida T., Tomat-suri M. Development of New 1.8-Liter for Hybrid Vehicles. SAE Technical Paper, 2009, no. 2009-01-1061, pp. 1-9.
32. Bassett M., Vogler C., Hall J., Taylor J., Cooper A., Reader S. Analysis of the Hardware Requirements for a Heavily Downsized Gasoline Engine Capable of Whole Map Lambda 1 Operation. SAE Technical Paper, 2018, no. 2018-01-0975.
33. De Petris C., Diana S., Giglio V., Police G. High Efficiency Stoichiometric Spark Ignition Engines. SAE Technical Paper, 1994, no. 941933, pp. 1-9.
34. Takaki D., Tsuchida H., Kobara T., Akagi M., Tsuyuki T., Nagamine M. Study of an EGR System for Downsizing Turbocharged Gasoline Engine to Improve Fuel Economy. SAE Technical Paper, 2014, no. 2014-011199, pp. 1-8.
Review
For citations:
Sonkin V.I. Energy efficiency of automotive gasoline engine: current approaches. Trudy NAMI. 2020;(4):109-122. (In Russ.) https://doi.org/10.51187/0135-3152-2020-4-109-122