Preview

Trudy NAMI

Advanced search

Increasing operational reliability of pneumatic brake system of trucks and buses by compressed air dehumidification method developing

EDN: AULKGH

Abstract

Introduction (problem statement and relevance). As a working medium, compressed air has become widespread in pneumatic system gears of ground vehicles, including brake systems of trucks and buses, due to its high operational properties. Climatic stability of pneumatic systems ensures stability of operational characteristics in case of temperature fluctuations. Compressed air is particularly used in brake systems of trucks and buses due to its safety, availability and economic efficiency. However, there are problems related to high concentration of in-air moisture that may get inside the pneumatic system and lead to condensation and corrosion of the pneumatic system parts, and in winter time – to its freezing. This, in turn, may lead to failures of equipment of brake system components, as well as emergencies with ground vehicles.
The purpose of the study is to analyze the main modern methods of compressed air dehumidification applied in pneumatic systems of ground vehicles, evaluate their efficiency level and propose the most rational dehumidification method for compressed air within pneumatic brake systems of ground vehicles.
Methodology and research methods. The study used the method of system analysis of Russian and foreign research on dehumidification of compressed air within pneumatic systems of ground vehicles.
Study results. The paper proposes an innovative approach to the compressed air dehumidification process within pneumatic systems of ground vehicles by integrating and optimizing various modern methods of compressed air dehumidification for ground vehicles.
Practical significance. The main failures of pneumatic systems of ground vehicles caused by moisture in them have been summarized, a number of key aspects contributing to the operation improvement of pneumatic systems of ground vehicles have been provided.

About the Authors

S. A. Shirnin
Federal State Unitary Enterprise “Central Scientific Research Automobile and Automotive Engines Institute” (FSUE “NAMI”)
Russian Federation

Shirnin S.A. – research engineer, laboratory of climatic, hydraulic and pneumatic research of vehicle components

Moscow 125438



V. I. Kotlyarenko
Federal State Unitary Enterprise “Central Scientific Research Automobile and Automotive Engines Institute” (FSUE “NAMI”)
Russian Federation

Kotlyarenko V.I. – D.Sc. (Eng), deputy chairman of the Expert Council

Moscow 125438



References

1. [GOST 15150-69. Machines, instruments and other industrial products. Modifications for different climatic regions. Categories, operating, storage and transportation conditions as to environment climatic aspects influence]. Moscow, Standartinform Publ., 2010. 13 p. (In Russian)

2. Kotlyarenko V.I. [Scientific substantiation of creation and development of chassis systems of vehicles on ultra-low pressure pneumatic wheel propellers. Dr. eng. sci. diss.]. Nizhny Novgorod, NSTU n.a. R.E. Alekseev, 2009, pp. 93–94. EDN: QEPOEV. (In Russian)

3. [The population density of Russia in 2022 is 8.50 people/km². Map. By region – the most densely populated and sparsely populated. 05.05.2022]. Available at: https:// www.statdata.ru/nasel_regions (accessed 17 June 2022). (In Russian)

4. [GOST 24484-80. Industries purity. Compressed air methods of measuring of contamination]. Moscow, Izdatel’stvo standartov Publ., 1980. 9 p. (In Russian)

5. [UN Regulation No. 13. Uniform provisions concerning the approval of vehicles of categories M, N and O with regard to braking (as amended)]. 2012. 12 p. (In Russian)

6. Ryazantsev V.A., Akhmetshin A.M. [A control method of increasing the efficiency of the vehicle braking]. Avtomobil’naya promyshlennost’, 2017, no. 7, pp. 17–20.EDN: ZDFCCR. (In Russian)

7. Ryazantsev V.A. [Method for improving the control of the anti-lock braking system of a car with individual adjustment of the brake mechanisms. Cand. eng. sci. diss.]. Moscow, FSUE “NAMI”, 2020. 166 p. EDN: JTNIFW. (In Russian)

8. ISO 8573-1:2001. Compressed air. Part 1: Contaminants and purity classes. International Organization for Standardization. 8 p.

9. Ripol’-Saragosi T.L., Vorob’ev A.A., Sobolev A.A., Tsybul’skiy A.N. [Study of the possibilities of reducing the energy intensity of adsorption processes with high requirements for the moisture content of compressed air]. Byulleten’ rezul’tatov nauchnykh issledovaniy, 2023, No. 4, pp. 187–200. DOI: 10.20295/2223-9987-2023-4-187-200. EDN: JDFVAY. (In Russian)

10. Galyuzhin A.S. [A method for increasing the degree of compressed air drying in pneumatic systems of mobile machines]. Vestnik Belorussko-Rossiyskogo universiteta, 2023, no. 2 (79), pp. 5–13. DOI: 10.24412/2077-8481-2023-2-5-13. EDN: RBNYAD. (In Russian)

11. Ripol’-Saragosi T.L., Ripol’-Saragosi L.F. [Investigation of the energy efficiency of compressed air drying processes using various brand zeolites]. Vestnik Rostovskogo gosudarstvennogo universiteta putey soobshcheniya, 2023, no. 2 (90), pp. 132–138. DOI: 10.46973/0201-727X_2023_2_132. EDN: YNVRLT. (In Russian)

12. Lugo-Méndez H., Lopez-Arenas T., Torres-Aldaco A., Torres-González E.V., Sales-Cruz M., Lugo-Leyte R. Interstage pressures of a multistage compressor with intercooling. Journal of Engineering Thermodynamics, 2024, no. 1. 14 p.

13. Matyash Yu.I., Kirpichenko E.M., Petrakova A.G., Ermolenko I.Yu. [Preparation of compressed air braking systems for freight wagons in accordance with their operation in the conditions of relief areas]. Sovremennye tekhnologii. Sistemnyy analiz. Modelirovanie, 2016, no. 2 (50), pp. 154–168. EDN: WHDDYP. (In Russian)

14. Fenelonov V.B. et al. [On the kinetics and dynamics of sorption of gases and vapors on synthetic zeolites]. [Zeolites, their synthesis, properties and application: materials of the 2nd All-Union Conference on Zeolites: collection of reports; ed. by Dubinin M.M., Plachenov G.G.; USSR Academy of Sciences]. Leningrad, 1965, pp. 345–349. (In Russian)

15. Jeřábek M., Volf M., Richter L. Air drying in an industrial compressor. University of West Bohemia, Faculty of Mechanical Engineering, Department of Power System Engineering. Pilsen, Czech Republic, 2024, no. 1. 11 p.

16. Mel’gunov M.S. [Short-cycle heatless adsorption]. [Industrial catalysis in lectures. Ed. by Noskov A.S.]. Moscow, 2009, iss. 8, pp. 62–105. (In Russian)

17. Rachinskiy V.V. [Introduction to the general theory of sorption dynamics and chromatography]. Moscow, Nauka Publ., 1964. 153 p. (In Russian)

18. Kannan S., Vijayan S., Lenin V.R., Neerukonda A., Matheswaran M.M., Sowrirajan M. Evaluation of compressed air adsorption dryer with three different heat regeneration modes. Available at: https://www.researchsquare.com/article/rs-2000181/v1 (accessed 21 August 2024).

19. Rudobashta S.P. [Mass transfer in solid phase systems]. Moscow, Khimiya Publ., 1980. 248 p. (In Russian)


Review

For citations:


Shirnin S.A., Kotlyarenko V.I. Increasing operational reliability of pneumatic brake system of trucks and buses by compressed air dehumidification method developing. Trudy NAMI. 2025;(2):118-128. (In Russ.) EDN: AULKGH

Views: 9


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 0135-3152 (Print)