Rotating bending load tests of wheels. Methodological errors

Abstract

Introduction (problem statement and relevance). Wheels are components that ensure the safety of vehicles. One of the main ways to test the fatigue strength of wheels is a rotating bending load test. The methodology of these tests, regulated by international and national regulatory documents, allows an indirect method for measuring the normalized force effect on the wheels, in which there are always risks of methodological errors.

The purpose of the study was to identify potential sources of methodological errors when testing wheels in the bending-rotating mode.

Methodology and research methods. Analytical research methods from the field of practical vibration theory were used in the article, considering the critical state of rotating shafts and rotors. Scientific novelty and results. The sources of potential methodological errors and their relationship with the design characteristics of the bench equipment and the wheel itself were determined.

Practical significance. Practical recommendations have been given on the change and control of the stand components design characteristics aimed at minimizing errors. The high-speed test modes were determined, in which the error of the test effect on the wheel did not go beyond the normative limits.